Ihi Turbo Repair Manual

We offer the widest range of OEM and After Market Turbochargers and related products for brands such as Garrett, Borg Warner, Mitsubishi, IHI Turbo, Holset, AEM Electronics, Mahle Motorsport, Simpson Race products, ACE Clutches, ARP Fasteners, NOS, Whipple, Magnuson, and a complete range of performance accessories including Silicon hose, Fuel Pressure regulators, Fuel pumps, Fuel Injectors, Boost controllers, Oil Catch Cans, Water adapters, Fuel rail adapters, Forged Con-rods, Forged pistons and many more items that anyone who is building a project or upgrading an existing project vehicle may need.

We have an extensive catalogue of products and applications. Please use the search function to help you find products.

To view pricing, please register, if you are a dealer, please contact us so that we can load your dealer pricing against your registered account. Payment is secure, fast and easy with PayFast, and deliveries are carried out by The Courier Guy directly to you. Any Purchases above R2500.00 includes free courier delivery within Southern Africa (including the greater Gauteng, Pretoria, Rustenburg areas aswell as CT, KZN, Bloemfontein, PE, Witbank, Middelburg and other outlying areas)

IHI and IHI America have a long, successful history in the manufacture of quality, reliable high-speed rotary machines. The excellent performance and reliability of the RH-series turbochargers represents the application of state-of-the-art technology to meeting today's market needs. Refer to engine manufacturer’s manual and repair as required: Excessive dirt build-up on impeller and/or diffuser vanes Clean in accordance with the appropriate manufacturer repair manual: Turbocharger damaged Find and correct cause of failure, repair or replace turbocharger as necessary: Failed diaphragm Replace using correct Actuator. Turbo Repair Rebuild Kit Genuine IHI RHB3 RHB31 RHB32. Item Number: 411-052860-001. Manufacturer: IHI. Quantity: Email this page to a friend. IHI Turbo do not take any responsibility or liability for any damage or loss caused through using the product. Installation instruction manual for each products is not included the products. Installation of the product should be performed by a person with appropriate qualifications and knowledge with follow the method described in the vehicle's.

Contact us on 011-392-5195 or info@turbodirect.co.za for any queries.

Bearings scored from lack of oil supply or bad oil / contamination

Ihi Turbo Repair Manual Transmission

Bearing failure

Scored bearing on turbine wheel. See shaft is blue from getting hot from lack of oil lubrication

Cracked turbine housing at exhaust inlet

Ihi turbo repair manual transmission

Cracks in trubine housing inside housing

Internal turbine housing cracks

Burst compressor wheel

Foreign object damage to compressor wheel

Repair

Compressor wheel failure after scrubbing walls of compressor cover, secondary failure after bearings have failed

Exhaust bypass cracks

Compressor wheel scrubbing compressor cover

Foreign object damage on compressor inlet

Foreign object damage on compressor inlet

Thrust bearing stack up

Example of thrust bearing cracks and damage

Thrust bearing scoring and damage

Piston ring damage and bearing journal damage from lack of proper oil supply

Broken turbine wheel and shaft from abrupt stop

Broken turbine wheel blade from foreign object damage, most likely from an engine valve or piston

Manual

Foreign object damage from engine

Damage to turbine wheel from scrubbing turbine housing

Vanes on variable vane geometry turbo

Damage to vanes on variable vane geometry turbo

Ihi Turbo Repair Manual Parts

Turbocharger air flow diagram

Ihi Turbos For Sale

Possible Failure DiagnosisEngine Running HotPoor Transient ResponseSmokeEngine Lacks PowerBlack Exhaust SmokeBlue Exhaust SmokeHigh Oil ConsumptionTurbocharger NoisyCyclic Sound from the TurbochargerOil Leak from Compressor SealOil Leak from Turbine Seal
Dirty air cleaner
Clean or replace element according to manufacturer’s recommendations
Restricted compressor intake duct
Remove restriction or replace damaged parts as required
Restricted air duct from compressor to intake manifold
Replace seals, gaskets or tighten fasteners as required
Restricted intake manifold
Refer to engine manufacturer’s manual and remove restriction
Air leak in feed from air cleaner to compressor
Replace seals, gaskets or tighten fasteners as required
Air leak in feed from compressor to intake manifold
Replace seals, gaskets or tighten fasteners as required
Air leak between intake manifold and engine
Refer to engine manufacturer’s manual and replace gaskets or tighten fasteners as required
Foreign object in exhaust manifold (from engine)
Refer to engine manufacturer’s manual and remove obstruction
Restricted exhaust system
Remove restriction or replace damaged parts as required
Exhaust manifold cracked, gaskets blown or missing
Refer to engine manufacturer’s manual and replace gaskets or damaged parts as required
Gas leak at turbine inlet/exhaust manifold joint
Replace gasket or tighten fasteners as required
Gas leak in ducting after turbine outlet
Refer to engine manufacturer’s manual and repair leak
Restricted turbocharger oil drain line
Remove restriction or replace damaged parts as required
Restricted engine crankcase breather
Refer to engine manufacturer’s manual, clear restriction
Turbocharger bearing housing sludged or coked
Change engine oil and oil filter, overhaul or replace turbocharger as required
Fuel injection pump or fuel injectors incorrectly set
Refer to engine manufacturer’s manual and replace or adjust faulty components as required
Engine valve timing incorrect
Refer to engine manufacturer’s manual for correct settings and adjust as required
Worn engine piston rings or liners
Refer to engine manufacturer’s manual and repair as required
Burnt valves and/or pistons
Refer to engine manufacturer’s manual and repair as required
Excessive dirt build-up on impeller and/or diffuser vanes
Clean in accordance with the appropriate manufacturer repair manual
Turbocharger damaged
Find and correct cause of failure, repair or replace turbocharger as necessary
Failed diaphragm
Replace using correct Actuator Service Kit
Siezed valve
Free valve/replace complete turbine housing sub-assembly
Leaking hose
Replace hose and clips
Wastegate mechanism set incorrectly